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Technical Paper

In-Cylinder Control of Smoke and NOx by High Turbulent Two-Stage Combustion in Diesel Engines

1996-10-01
962113
The authors have previously reported significant reductions in particulate emissions by generating strong turbulence during the combustion process. Extending this, it was attempted to reduce NOx, particulate, and fuel consumption simultaneously by two-stage combustion: forming a fuel rich mixture at the initial combustion stage to prevent NOx formation, and inducing strong turbulence in the combustion chamber at the later stage of combustion to oxidize the particulate. The purpose of this study is to examine the effect of two-stage combustion in emission control. The paper gives an evaluation of the NO reaction-kinetics of the system and experimental results for a combustion chamber specially made for the two-stage combustion. With this combustion system, it was possible to reduce NOx levels to 1/3 of the base engine. Combination of EGR and the two-stage combustion was also examined.
Technical Paper

Simultaneous Reductions in Diesel NOx and Smoke Emissions with Aqueous Metal-Salt Solutions Directly Injected into the Combustion Chamber

1996-05-01
961164
The effect of several aqueous metal-salt solutions on NOx and smoke lowering in an IDI diesel engine were examined. The solutions were directly injected into a divided chamber independent of the fuel injection. The results showed that significant lowering in NOx and smoke over a wide operation range could be achieved simultaneously with alkali metal solutions which were injected just prior to the fuel injection. With sodium-salt solutions, for instance, NOx decreased by more than 60 % and smoke decreased 50 % below conventional operation. The sodium-salt solution reduced dry soot significantly, while total particulate matter increased with increases in the water soluble fractions.
Technical Paper

Study on Exhaust Control Valves and Direct Air-Fuel Injection for Improving Scavenging Process in Two-Stroke Gasoline Engines

1996-02-01
960367
A critical factor in improving performance of crankcase-scavenged two-stroke gasoline engines is to reduce the short-circuiting of the fresh charge to the exhaust in the scavenging process. To achieve this, the authors developed a reciprocating exhaust control valve mechanism and direct air-fuel injection system. This paper investigates the effects of exhaust control valve and direct air-fuel injection in the all aspect of engine performance and exhaust emissions over a wide range of loads and engine speeds. The experimental results indicate that the exhaust control valve and direct air-fuel injection system can improve specific fuel consumption, and that HC emissions can be significantly reduced by the reduction in fresh charge losses. The pressure variation also decreased by the improved combustion process. CRANKCASE SCAVENGED two-stroke gasoline engines suffer from fresh charge losses leading to poor fuel economy and it is a reason for large increases of HC in the exhaust.
Technical Paper

Simultaneous Reductions of Smoke and NOx from a DI Diesel Engine with EGR and Dimethyl Carbonate

1995-10-01
952518
Extensive experiments were conducted on a low emission DI diesel engine by using Dimethyl Carbonate (DMC) as an oxygenate fuel additive. The results indicated that smoke reduced almost linearly with fuel oxygen content. Accompanying noticeable reductions of HC and CO were attained, while a small increase in NOx was encountered. The effective reduction in smoke with DMC was maintained with intake charge CO2, which led to low NOx and smoke emissions by the combined use of oxygenated fuel and exhaust gas recirculation (EGR). Further experiments were conducted on an optically accessible combustion bomb and a thermal cracking set-up to study the mechanisms of DMC addition on smoke reduction.
Technical Paper

Significant NOx Reductions with Direct Water Injection into the Sub-Chamber of an IDI Diesel Engine

1995-02-01
950609
The effect of direct water injection into the combustion chamber on NOx reduction in an IDI diesel engine was investigated. The temperature distribution in the swirl chamber was analyzed quantitatively with high speed photography and the two color method. Direct water injection into a swirl chamber prior to fuel injection reduced NOx emission significantly over a wide output range without sacrifice of BSFC. Other emissions were almost unchanged or slightly decreased with water injection. Water injection reduced the flame temperature at the center of the swirl chamber, while the mean gas temperature in the cylinder and the rate of heat release changed little.
Technical Paper

Theory and Experiments on Air-Entrainment in Fuel Sprays and Their Application to Interpret Diesel Combustion Processes

1995-02-01
950447
This paper presents a theory and its experimental validation for air entrainment changes into fuel sprays in DI diesel engines. The theory predicts air entrainment changes for a variety of swirl speeds, number of nozzle holes, nozzle diameters, engine speeds, injection speeds and fuel densities. The formulae of the theory are simple non-dimensional equations, which apply for different sized engines. Experiments were performed to compare theoretical predictions and experimental results in six different engines varying from 85 to 800mm bore. All results showed good agreement with the theoretical predictions for shallow-dish piston engines. However the agreement became poor in the case of deep cavity piston engines. With the theory, it is possible to interpret a variety of combustion phenomena in diesel engines, providing additional understanding of diesel combustion processes.
Technical Paper

Improvement of Performance and Emissions of a Compression Ignition Methanol Engine with Dimethyl Ether

1994-10-01
941908
Dimethyl ether (DME) has very good compression ignition characteristics, and can be converted from methanol using a γ - alumina catalyst. A previous report investigated a compression ignition methanol engine with DME as an ignition improver. The results showed that the engine operation was sufficiently smooth without either spark or glow plugs. Two methods were studied, one was an aspiration method, and the other was a torch ignition chamber method (TIC method). The aspiration method allows a simple engine structure, but suffers from poor engine emissions and requires large amounts of DME. With the TIC method where the DME was introduced into a torch ignition chamber (TIC) during the intake stroke, the diffusion of the DME into the main combustion chamber was limited, and significant reductions in both the necessary quantity of DME and emissions were obtained [1][2].
Technical Paper

Combustion and Emissions in a New Concept DI Stratified Charge Engine with Two-Stage Fuel Injection

1994-03-01
940675
A new concept DISC engine equipped with a two-stage injection system was developed. The engine was modified from a single cylinder DI diesel engine with large cylinder diameter (135mm). Combustion characteristics and exhaust emissions with regular gasoline were examined, and the experiments were also made with gasoline-diesel fuel blends with higher boiling temperatures and lower octane numbers. To realize stratified mixture distribution in combustion chamber flexibly, the fuel was injected in two-stages: the first stage was before the compression stroke to create a uniform premixed lean mixture and the second stage was at the end of the compression stroke to maintain stable ignition and faster combustion. In this paper, the effect of the two-stage injection on combustion and exhaust emissions were analyzed under several operating conditions.
Technical Paper

An Investigation on the Simultaneous Reduction of Particulate and NOx by Controlling Both the Turbulence and the Mixture Formation in DI Diesel Engines

1993-10-01
932797
This paper presents experimental results of the reduction of both particulate and NOx emitted from direct injection diesel engines by a two stage combustion process. The primary combustion is made very rich to reduce NOx and then the particulate is oxidized by strong turbulence generated during the secondary combustion. The rich mixture is formed by low pressure fuel injection and a small cavity combustion chamber configuration. The strong turbulence is generated by a jet of burned gas from an auxiliary chamber installed at the cylinder head. The results showed that NOx was reduced significantly while maintaining fuel consumption and particulate emissions. An investigation was also carried out on the particulate reduction process in the combustion chamber with the turbulence by gas sampling and in-cylinder observation with an optical fiber scope and a high speed camera.
Technical Paper

Time Series Analysis of Diesel Exhaust Gas Emissions Under Transient Operation

1993-03-01
930976
Time series analysis of diesel exhaust gas emissions under transient operation was carried out using a uniquely developed gas sampling system to efficiently collect all exhaust gas throughout transient cycles. The effects of fuel properties and other engine operation parameters on the exhaust emissions under transient runs when fuel amounts abruptly increase were analyzed. The results showed that THC increased abruptly to 2 or 6 times the final steady-state concentration immediately after the start of acceleration and then decreased to the steady-state values after 70∼200 cycles. At acceleration, NOx increased abruptly to about 80 % of the final NOx concentration, and then increased gradually to reach the final values after 60∼500 cycles. The behaviors of THC and NOx during transient operation can be described by exponential functions of the elapsed cycle numbers and the final emission concentrations.
Technical Paper

Combustion Similarity for Different Size Diesel Engines: Theoretical Prediction and Experimental Results

1992-02-01
920465
This paper presents a theoretical and experimental study on the possibility of combustion similarity in differently sized diesel engines. Combustion similarity means that the flow pattern and flame distribution develop similarly in differently sized engines. The study contributes to an understanding and correlating of data which are presently limited to specific engine designs. The theoretical consideration shows the possibility of combustion similarity, and the similarity conditions were identified. To verify the theory, a comparison of experimental data from real engines was performed; and a comparison of results of a three dimensional computer simulation for different engine sizes was also attempted. The results showed good agreement with the theoretical predictions. THE PURPOSE of this research is to determine the possibility of the existence of combustion similarity in differently sized diesel engines, and to propose conditions for realizing model experiments.
Technical Paper

Reduction of Smoke and NOx by Strong Turbulence Generated During the Combustion Process in D.I. Diesel Engines

1992-02-01
920467
This paper presents results of experiments to reduce smoke emitted from direct Injection diesel engines by strong turbulence generated during the combustion process. The turbulence was created by jets of burned gas from an auxiliary chamber installed in the cylinder head. Strong turbulence, which was induced late in the combustion period, enhanced the mixing of air with unburned fuel and soot, resulting in a remarkable reduction of smoke and particulate; NOx did not show any increase with this system, and thermal efficiency was improved at high loads. The paper also shows that the combination of EGR and water injection with this system effectively reduces the both smoke and NOx.
Technical Paper

Catalytic Reduction of NOx in Actual Diesel Engine Exhaust

1992-02-01
920091
Copper ion-exchanged ZSM-5 zeolite catalyst, which reduces nitrogen oxides (NOx) in the presence of oxygen and hydrocarbons, was applied to actual diesel engine exhaust. Copper ion-exchanged ZSM-5 zeolite effectively reduced NOx by 25% in normal engine operation, and by 80% when hydrocarbons in the exhaust were increased. Water in the exhaust gas decreased the NOx reduction efficiency, but oxygen and sulfur appeared to have only a small effect. Maximum NOx reduction was observed at 400°C irrespective of hydrocarbon species, and did not decrease with space velocity up to values of 20,000 1/h. THE PURPOSE of this paper is to evaluate the possibilities and problems in catalytic reduction of NOx in actual diesel engine exhaust. Here, a copper ion-exchanged ZSM-5 zeolite (Cu-Z) catalyst was applied to diesel engine exhaust to examine the dependency of the NOx reduction efficiency on temperature and space velocity. The effects of oxygen, water and hydrocarbons were also examined.
Technical Paper

Characteristics of Diesel Soot Suppression with Soluble Fuel Additives

1987-09-01
871612
Experiments on a large number of soluble fuel additives were systematically conducted for diesel soot reduction. It was found that Ca and Ba were the most effective soot suppressors. The main determinants of soot reduction were: the metal mol-content of the fuel, the excess air factor, and the gas turbulence in the combustion chamber. The soot reduction ratio was expressed by an exponential function of the metal mol-content in the fuel, depending on the metal but independent of the metal compound. A rise in excess air factor or gas turbulence increased the value of a coefficient in the function, resulting in larger reductions in soot with the fuel additives. High-speed soot sampling from the cylinder showed that with the metal additive, the soot concentration in the combustion chamber was substantially reduced during the whole period of combustion. It is thought that the additive acts as a catalyst not only to improve soot oxidation but also to suppress soot formation.
Technical Paper

Effects of Super Heating of Heavy Fuels on Combustion and Performance in DI Diesel Engines

1986-02-01
860306
This paper is concerned with the effects of temperature of heavy fuels on combustion and engine performance in a naturally aspirated DI diesel engine. Engine performance and exhaust gas emissions were measured for rapeseed oil, B-heavy oil, and diesel fuel at fuel temperatures from 40°C to 400°C. With increased fuel temperature, mainly from improved efficiency of combustion there were significant reductions in the specific energy consumption and smoke emissions. It was found that the improvements were mainly a function of the fuel viscosity, and it was independent of the kind of fuel. The optimum temperature of the fuels with regard to specific energy consumption and smoke emission is about 90°C for diesel fuel, 240°C for B-heavy oil, and 300°C for rapeseed oil. At these temperatures, the viscosities of the fuels show nearly identical value, 0.9 - 3 cst. The optimum viscosity tends to increase slightly with increases in the swirl ratio in the combustion chamber.
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